Chemical Industry Trends and Outlook for 2024
Transferred from "Hejun Shenzhen Industrial Research Network"
Since
2023, the cost pressure on the chemical industry has eased, the price
center of chemical products has declined, and the overall revenue of the
chemical industry has decreased year-on-year. However, the terminal
demand performance varies, leading to obvious profit differentiation in
segmented chemical industries. Specifically:
(1)
Refining: In 2023, the crude oil price operates stably and the price
center declines, which is conducive to the profit restoration of
refineries. In the future, the new production capacity of China's
refining projects will be limited, but the growth rate of refined oil
demand may slow down. "Reducing oil and increasing chemicals" and
"adjusting the industrial structure" are still the main themes of the
refining industry.
(2)
Salt chemica
l industry: In 2023, the capacity utilization rate of basic
raw materials such as soda ash and caustic soda still remains at a
relatively high level. Affected by the contraction of downstream real
estate industry demand, the supply-demand contradiction of PVC is still
prominent, the price continues to decline, and enterprises suffer
obvious losses. In 2024, there will still be new production capacity put
into operation for PVC, caustic soda, and soda ash. However, there is
no obvious sign of recovery in downstream demand for PVC, and the
problem of oversupply is significant.
(3)
Fertilizer: In 2023, the price centers of nitrogen fertilizer,
phosphate fertilizer, and potassium fertilizer products have shifted
downward. In 2024, there will be more new supply of urea products, and
the supply of urea products will be loose. Chinese potassium fertilizer
enterprises have a high degree of concentration and low potassium ore
reserves. In the future, it will be difficult to expand production.
However, the demand gap for potassium fertilizer is large, and imports
may continue to increase.
(4)
Synthetic fiber: In 2023, the terminal demand for chemical fibers has
improved, and overall profits have been restored to some extent. Among
them, the capacity expansion of polyester filament and spandex
industries is obvious. In 2024, the overall oversupply market situation
in the industry still exists. The viscose staple fiber industry is
affected by profit losses in recent years, and the industry's
willingness to expand production is very low. In 2024, the profitability
of the industry will mainly depend on demand conditions.
(5)
Polyolefin: In 2023, the production capacity of polyolefins still shows
an expansion trend. The supply pattern of general products in China's
polyolefin industry is weak. In 2024, China's polyolefin is still in a
capacity expansion cycle, further limiting product prices and operating
rates, and the profit space for enterprises is limited.
(6)
Rubber additives: In 2023, China's tire production increased
significantly year-on-year, driving the total output of rubber additives
to increase. However, product prices and sales revenue slightly
decreased compared to the previous year. In the future, the industry
concentration is expected to increase.
I. Overall industry operation
In
2023, the prices of crude oil and coal both fluctuated and declined,
easing the cost pressure on the chemical industry. The price center of
chemical products declined, and the overall revenue of the chemical
industry decreased year-on-year. Due to the different performances of
downstream industries of the chemical industry such as real estate
construction, automobile and home appliance manufacturing, and textile
and clothing, the demand pull for segmented industries varies, resulting
in obvious profit differentiation in segmented chemical industries.
On
the cost side, in 2023, the prices of crude oil and coal both
fluctuated and declined, easing the cost pressure on the chemical
industry. However, the current prices are still at a medium to high
level, and the cost pressure on chemical enterprises still exists.
Specifically, in the first half of 2023, the strong inflation data in
the United States intensified the expectation of interest rate hikes in
the United States, putting certain pressure on oil prices. In the second
half of 2023, affected by factors such as the outbreak of the conflict
between Palestine and Israel and the production cut by OPEC+, crude oil
prices rebounded slightly. Since 2023, domestic coal production capacity
has been continuously released. At the same time, combined with a
significant year-on-year increase in coal imports, the tight balance of
coal supply and demand has been eased, and coal prices have fallen.
On
the demand side, the downstream of the chemical industry mainly
includes real estate construction, automobile and home appliance
manufacturing, textile and clothing, and agriculture. In terms of real
estate, in 2023, China's cumulative housing construction area decreased
by 7.20% year-on-year, which is at a relatively low level in the past 10
years. The downturn in the real estate industry has led to a weakening
demand for some salt chemical and chemical fiber-related products. In
terms of automobiles, in 2023, China's cumulative automobile production
increased by 9.30% year-on-year, and the growth rate is at a medium
level in the past 10 years. The rapid growth of automobile production
still provides good support for the demand for polyolefins and new
chemical materials. In terms of home appliances, in 2023, China's
cumulative sales volume of major home appliances decreased by 8.61%
year-on-year. The growth rate turned negative from positive and is at a
relatively low level in the past 10 years. The demand for chemical
products such as refrigerants, MDI, plastics, and basic chemicals has
weakened. In terms of textile and clothing, in 2023, China's cumulative
retail sales of textile and clothing increased by 12.90% year-on-year, a
significant rebound compared to 2022. The recovery of the prosperity of
the textile and clothing industry is conducive to the recovery of the
demand for chemical products such as chemical fibers in China. Overall,
the downstream of the chemical industry has performed differently since
2023. In the first half of 2023, domestic and foreign economic recovery
fell short of expectations, the downstream demand of the chemical
industry was sluggish, and the industry prosperity fluctuated and
declined. Since July 2023, China has introduced a series of economic
stimulus policies, and downstream demand has recovered weakly.
In
terms of business performance, in 2023, except for the chemical fiber
manufacturing industry, the revenue of the chemical industry decreased
year-on-year, and profits varied year-on-year. According to the
statistical data of China's National Bureau of Statistics on industrial
enterprises above designated size nationwide, in 2023, the petroleum,
coal and other fuel processing industries achieved operating income of
6,074.47 billion yuan, a year-on-year decrease of 1.00%; and achieved a
total profit of 44.95 billion yuan, a year-on-year increase of 26.90%.
During the same period, the chemical raw material and chemical product
manufacturing industries achieved operating income of 8,792.58 billion
yuan, a year-on-year decrease of 3.50%; and achieved a total profit of
469.42 billion yuan, a year-on-year decrease of 34.10%. During the same
period, the chemical fiber manufacturing industry achieved operating
income of 1,097.53 billion yuan, a year-on-year increase of 6.80%; and
achieved a total profit of 27.07 billion yuan, a year-on-year increase
of 43.80%.
In
terms of investment, under the background of the "dual carbon" policy
and the high-quality development of the chemical industry, the
investment growth rate of some segmented industries has slowed down. Due
to the concentrated commissioning of a number of large-scale
refining-chemical integration projects in China in 2021, the speed of
new production capacity put into operation has slowed down since 2022.
In 2023, the completed investment in fixed assets of the petroleum, coal
and other fuel processing industries decreased by 18.90% year-on-year.
In 2022, the industry prosperity of the chemical fiber and manufacturing
industries was very low. In 2023, the industry investment was
relatively cautious, and the completed investment in fixed assets
decreased by 9.80% year-on-year. Driven by consumption upgrading and
domestic substitution, the market's demand for high-quality new chemical
materials is continuously increasing. The completed investment in fixed
assets of the chemical raw materials and chemical product manufacturing
industries still maintains stable growth, increasing by 13.40%
year-on-year in 2023.
II. Operation of segmented industries
There
are many segmented industries in the chemical industry, and there are
differences in industry prosperity among different sub-industries. This
report focuses on analyzing segmented industries with concentrated bond
issuers, such as refining, salt chemical industry, fertilizer, chemical
fiber, fine and specialty chemicals.
Refining
In
recent years, China's refining capacity and crude oil processing volume
have fluctuated and increased, but China's primary crude oil processing
capacity is overall surplus. At the same time, the dependence on crude
oil imports is relatively high. In 2023, the crude oil price operates
relatively stably and the center declines year-on-year, which is
conducive to the profit restoration of refineries. In the future, the
new production capacity of China's refining projects will be limited,
but the growth rate of refined oil demand may slow down. "Reducing oil
and increasing chemicals" and "adjusting the industrial structure" are
still the main themes of the refining industry.
The
refining industry chain uses crude oil and fuel oil as raw materials to
obtain different types of refined oil products through distillation
under different conditions. At the same time, naphtha in the refining
sector is cracked to obtain different basic chemical products. According
to the number of carbon atoms, it is divided into ethylene, propylene,
carbon four, carbon five and aromatic hydrocarbon industry chains. In
recent years, with the advancement of China's large-scale refining and
chemical projects and the continuous growth of refining capacity, in
2020, China's refining capacity has exceeded 850 million tons/year,
approaching the refining capacity of 900 million tons/year in the United
States. In the past two years, with the construction and gradual
commissioning of several large-scale refining and chemical projects in
China, while there are no major new refining and chemical projects in
the United States and some refineries have been shut down, China's
refining capacity has exceeded that of the United States and become the
country with the largest refining capacity in the world, about 920
million tons in 2023. In 2023, China's crude oil processing volume was
735 million tons, an increase of 8.73% year-on-year; the apparent
consumption of crude oil was 756 million tons, an increase of 5.15%
year-on-year, mainly due to the gradual recovery of downstream demand.
In order to meet the huge domestic oil product demand, China has
continuously increased crude oil exploration and development efforts,
and crude oil production has shown a growing trend. In 2023, China's
crude oil production was 209 million tons, an increase of 1.95%
year-on-year. However, compared with China's existing processing
capacity and processing volume, a large amount of crude oil still needs
to be imported every year. In recent years, China's crude oil dependence
on foreign countries has remained at about 70%. From the perspective of
refined oil products structure, in 2023, China's refined oil product
output was 428 million tons. Among them, gasoline production was 161
million tons, an increase of 11.03% year-on-year; kerosene production
was 50 million tons, an increase of 68.47% year-on-year. In 2023,
China's passenger traffic volume at the travel end gradually recovered,
driving the increase in demand for refined oil products such as gasoline
and aviation kerosene; diesel production was 217 million tons, an
increase of 13.61% year-on-year, mainly due to the gradual economic
recovery and the year-on-year rebound of China's logistics prosperity
index; the oil product conversion rate (refined oil product output/crude
oil processing volume) was 58.23%, an increase of 4.09 percentage
points year-on-year. From the perspective of refined chemical products,
in 2023, China's ethylene production was 31.89 million tons, an increase
of 10.09% year-on-year. The self-sufficiency rate of ethylene
equivalent has increased from less than 50% in 2018 to 67.4% in 2023.
Since
2023, the crude oil price has operated relatively stably, and the
settlement price of WTI crude oil futures has fluctuated between US$70
and US$90 per barrel, lower than the average price in 2022. The trend of
China's refined oil products is similar, and the overall fluctuation
range is small, which is conducive to the profit restoration of
refineries.
According
to the "Guiding Opinions of the National Development and Reform
Commission and Other Departments on Promoting the Green Innovation and
High-Quality Development of the Refining Industry" issued by the
National Development and Reform Commission in October 2023, by 2025,
China's primary crude oil processing capacity will be controlled within 1
billion tons. The proportion of 10-million-ton refining capacity will
be about 55%. All localities should promote the orderly elimination of
2-million-ton/year and below atmospheric and vacuum distillation units
that do not meet national industrial policies in accordance with laws
and regulations. In the future, the upper limit of China's refining
capacity will be controlled within 1 billion tons, and the new
production capacity of domestic refining projects will be limited. At
the same time, under the background of fulfilling the "dual carbon" goal
and the high-quality development of the chemical industry, backward
production capacity will exit through market-oriented survival of the
fittest or "reduction and replacement" and other means. In terms of
demand, under the background of the accelerated development of clean
energy substitution for energy, electric energy substitution for energy
consumption, vehicle energy conservation and fuel substitution, the
growth rate of refined oil demand may slow down. Large refining and
chemical enterprises will actively promote "reducing oil and increasing
chemicals", and the industrial structure of China's refining and
chemical industry is expected to be further optimized.
Salt chemical industry
The
upstream of the salt chemical industry chain is commodities such as
crude oil, raw salt, coke, and calcium carbide; the middle stream is
important chemical products centered on polyvinyl chloride (PVC),
caustic soda, liquid chlorine, soda ash, and ammonium chloride; the
downstream is in fields such as pipes, profiles, alumina, glass, and
inorganic salts.
In
2023, China's PVC, caustic soda, and soda ash production capacities all
increased year-on-year. As basic raw materials, soda ash and caustic
soda still maintain a relatively high capacity utilization rate.
Affected by the contraction of downstream real estate industry demand,
the supply-demand contradiction of PVC is still prominent, the price is
at a low level, and most PVC enterprises are in a loss state. In 2024,
there will still be new production capacity put into operation for PVC,
caustic soda, and soda ash. However, there is no obvious sign of
recovery in downstream demand for PVC, and the problem of oversupply is
prominent.
(1) Soda ash
The
downstream consumption structure of soda ash is mainly flat glass,
daily-use glass, alumina, detergents, chemicals and others. Since 2017,
China's soda ash production capacity has increased slightly, and
production has fluctuated and increased. In 2022, there are not many
actual production capacities put into operation in the market. Due to
the postponement of previous production capacities, there is more new
production capacity released for soda ash in 2023. Compared with the
previous year, soda ash production capacity increased by 17.66%,
production increased by 14.38% year-on-year, and capacity utilization
rate decreased by 2.29 percentage points year-on-year. The concentration
of the soda ash industry is continuously increasing. The production
capacity of the top five enterprises has increased from 51.11% at the
end of 2022 to 58.47% at the end of 2023. In 2023, China's apparent
consumption of soda ash was 31.8181 million tons, an increase of 19.99%
year-on-year, mainly due to the rapid growth of photovoltaic glass
consumption driven by the development of the new energy industry and the
increase in exports.
In
2023, the price changes of soda ash in China are affected by many
factors and show a trend of high in the first half and low in the second
half. In the first half of 2023, the supply and demand pattern of
China's soda ash market remained in a tight balance. Supported by the
continuous expansion of photovoltaic glass and lithium carbonate
production capacity, soda ash prices remained firm. In the second half
of the year, with the release of new production capacity, the demand for
float glass declined. At the same time, due to the gradual restoration
of overseas installations and the release of new production capacity,
China's soda ash exports declined, which jointly led to the decline in
soda ash prices in the second half of the year.
Looking
forward to 2024, under the trend that China's new energy industry will
still maintain rapid development, the photovoltaic glass and lithium
carbonate industries will still have new production capacity in 2024,
and the demand for soda ash is expected to further increase. However, in
2023, China's soda ash industry has a lot of new production capacity,
and the new production capacity will be gradually released in 2024. At
the same time, there is still about 2.7 million tons of soda ash under
construction in China waiting to be put into production in 2024. It is
expected that China's soda ash will be in oversupply in 2024, and the
price center of soda ash may decline.
(2) Chlor-alkali
The
chlor-alkali industry is a process of electrolyzing saturated sodium
chloride solution to produce caustic soda (NaOH), and further processing
chlorine gas into products such as polyvinyl chloride (PVC). China's
chlor-alkali industry takes polyvinyl chloride (PVC) and caustic soda as
the main products.
Polyvinyl Chloride (PVC)
Polyvinyl
chloride is the world's largest general-purpose plastic in terms of
production volume. Its production processes are divided into the calcium
carbide method and the ethylene method. With the expansion of the
domestic PVC industry scale and the maturity of production technology,
China has become the largest producer of PVC. In recent years, China's
PVC production capacity has been continuously increasing. In 2023,
domestic PVC production capacity (ethylene method + calcium carbide
method) increased compared to 2022. China's PVC production capacity is
mainly concentrated in Inner Mongolia, Xinjiang, Shandong, and Shaanxi.
In recent years, due to changes in supply and demand and export volume,
PVC production has fluctuated and increased; PVC capacity utilization
rate has also fluctuated and increased. Downstream products of PVC are
mainly concentrated in real estate-related consumption fields such as
pipes, profiles, and plates. Since 2022, as the real estate industry has
weakened, the demand for PVC has decreased.
Since
2022, the PVC market price has fluctuated greatly and showed an overall
downward trend, mainly due to the weakening prosperity of the
downstream real estate industry. As of 2023, the price of PVC in China
fluctuates around 6,000 yuan/ton, which is at a relatively low
historical level. Most PVC enterprises are in a loss-making state.
In
2023, the cumulative year-on-year decline in China's real estate
housing construction area was 7.20%. Although many real estate-related
policies have been introduced at the national level to support it, the
effect is limited. At present, Chinese residents still lack confidence
in real estate. At the same time, combined with factors such as China's
urbanization rate reaching a high level and the slowdown in population
growth, the prosperity of the real estate industry is still hovering at
the bottom, and the pull on PVC demand is limited. On the supply side,
in 2024, China is expected to add 1.8 million tons of new PVC production
capacity. Considering that PVC is already in a state of overcapacity,
PVC enterprises will still face great operating pressure in 2024.
Caustic soda
In
recent years, China's caustic soda production capacity has fluctuated
and increased, and production has shown a continuous growth trend. The
capacity utilization rate remains at a relatively high level. Due to the
relatively good overall benefits of caustic soda products in the early
stage, there was a significant increase in new production capacity in
the caustic soda industry in 2023, and the industry supply and demand
pattern turned to loose. As one of the basic chemical raw materials,
caustic soda in China has a wide range of downstream application fields,
mainly distributed in industries such as alumina, papermaking, printing
and dyeing chemical fiber, water treatment, medicine, and new energy.
Among them, the alumina industry has the largest demand for caustic
soda, accounting for about 34% of caustic soda consumption; papermaking
and printing and dyeing chemical fiber rank second and third
respectively, accounting for about 13% and 10% respectively.
Specifically, in 2023, the average production capacity of alumina in
operation was 83.6708 million tons/year, which was still improved
compared to 79.6833 million tons/year in 2022; in 2023, China's output
of machine-made paper and paperboard was 144.055 million tons, a
year-on-year increase of 6.6%. The growth in papermaking output drove an
increase in the demand for caustic soda; in 2023, China's cumulative
retail sales of textile and clothing increased by 12.90% year-on-year.
Its moderate recovery helps the consumption support of caustic soda in
the printing and dyeing and chemical fiber industries. In 2023, the
apparent consumption of caustic soda products in China increased
year-on-year.
In
2023, affected by changes in the supply and demand situation of the
caustic soda product market, the price of caustic soda dropped rapidly
in the first half of the year; after August 2023, the price of caustic
soda rebounded. In the fourth quarter of 2023, caustic soda products had
sufficient inventory and sluggish downstream demand, and the price was
weak.
Looking
forward to 2024, from the demand side, under the red line of 45 million
tons of China's electrolytic aluminum production capacity, there is
limited room for subsequent additions, which in turn limits the increase
in alumina demand. Therefore, the increase in consumption of caustic
soda in the alumina industry is limited. According to public
information, in 2024, the papermaking industry still has a planned pulp
production capacity of 1.85 million tons. It is expected that the demand
for caustic soda will also increase. However, in recent years, with the
development of technology and the increase in alkali recovery rate, the
alkali consumption in the pulp and paper industry has decreased year by
year. Therefore, the increase in demand for caustic soda is limited.
The textile and clothing industry gradually recovered from the bottom in
2023 and is expected to continue to rebound in 2024. The demand for
caustic soda in the printing and dyeing and chemical fiber businesses is
expected to continue to increase. However, according to incomplete
statistics from Zhuochuang Information (51.900, 3.33, 6.86%), there are
still 4.75 million tons of planned new production capacity for caustic
soda in 2024. The supply and demand of caustic soda will still remain
loose. It is expected that in 2024, there is little room for a
significant increase in the price of caustic soda products in China, and
it may maintain a range-bound fluctuation.
Fertilizer
The
fertilizer industry is different from most chemical industries. Its
downstream agriculture is non-cyclical, and consumption demand depends
on population growth rate and food consumption structure. Therefore, the
long-term demand for fertilizers remains stable. In addition,
fertilizers are seasonal consumer goods, and prices are highly related
to seasonal changes. The fertilizer industry chain as a whole is
relatively sensitive to the prices of upstream chemical raw materials.
In recent years, there has been a certain degree of overcapacity in the
middle and lower reaches. There are differences in industry prosperity
among segmented products.
In
2023, the price centers of nitrogen fertilizer, phosphate fertilizer,
and potassium fertilizer products shifted downward, and industry
prosperity fell from a high level. In 2024, there will be more new
supply of urea products, promoting a loose supply of urea products.
Chinese potassium fertilizer enterprises have a high degree of
concentration and low potassium ore reserves. In the future, it will be
difficult to expand production. However, there is a large demand gap for
potassium fertilizer, and imports may continue to increase.
(1) Nitrogen fertilizer
Urea
is currently the nitrogen fertilizer with the largest usage in China.
Gas-based urea enterprises are mainly distributed in Sichuan, Yunnan,
Guizhou and other regions, basically around natural gas resources.
Coal-based urea mostly uses anthracite as raw material and is
distributed in Shanxi, Henan and other places. As natural gas is valued
and applied as a clean energy source, gas-based urea is gradually
replaced by coal-based urea due to its lack of cost advantage.
Coal-based urea (including coal water slurry method and fixed bed
method) accounts for nearly 70% of the production capacity. Among them,
the fixed bed method accounts for about 50%. From 2019 to 2023, China's
urea production capacity showed a trend of first decreasing and then
increasing. From 2019 to 2020, affected by supply-side structural
reforms, China's urea industry concentrated on eliminating a batch of
old and backward devices, and production capacity decreased year by
year. However, since 2021, driven by the profitability of the urea
industry, the industry capacity has been expanding. At the same time,
the replacement of old and new urea production capacity has been
completed. In 2023, the domestic urea production capacity was 72.7100
million tons/year, the annual output was 57.2324 million tons, and the
capacity utilization rate was 78.71%.
Analyzing
the demand structure of urea, the main demand for urea is the
agricultural market demand, accounting for about 60.7%. In the
industrial market demand, artificial boards and melamine account for 20%
and 8% respectively. The demand for vehicle urea and boiler
denitrification accounts for 3.5%, and other demands account for about
7.8%. Judging from the development trend of downstream demand,
agricultural market demand is relatively stable. Industrial demand has a
certain correlation with economic trends. Under the tightening of
policies such as carbon peaking and carbon neutrality and environmental
protection, the demand for vehicle urea is a growing field. In 2023, the
apparent consumption of urea was 58.1419 million tons, of which urea
exports increased by 50.30% year-on-year to 4.25 million tons.
In
2023, domestic urea prices fluctuated and fell in a "V" shape. In the
first quarter of 2023, urea prices fluctuated within a certain range and
were relatively stable. Starting from the second quarter of 2023, urea
entered the off-season of demand. Coupled with insufficient support from
raw material costs, urea prices plummeted. In mid-June 2023, downstream
market demand increased, and urea prices warmed up quickly. However,
due to the still high urea inventory, under supply pressure, urea prices
continued to fall.
Looking
forward to 2024, in terms of demand, agricultural demand in 2024 is
expected to maintain rigid demand with little increase. Industrial
demand is mainly based on the consumption of melamine, vehicle urea,
etc. In 2024, the production profit of melamine factories is expected to
remain low, and the operating rate will still be at a low level, which
will not significantly drive the increase in demand for urea. Vehicle
urea's main target customer group is diesel heavy trucks. In 2023,
China's diesel production increased steadily, but under the background
of clean energy substitution, the future growth is limited. In terms of
supply, according to public information, in 2024, the increase in urea
industry capacity is expected to be 4.25 million tons. Among them, the
capacity put into production is expected to be 8.25 million tons, the
eliminated capacity is 2.4 million tons, and the technological
transformation capacity is 1.6 million tons. There is a lot of new
production capacity, and most of them are new devices newly put into
production. The increase in urea supply is relatively large. In 2024,
the urea industry will still present a situation of loose supply, and
the urea price center may decline year-on-year.
(2) Phosphate fertilizer
The
main fertilizer varieties of phosphate fertilizer are monoammonium
phosphate and diammonium phosphate. The main raw materials of both are
sulfuric acid, phosphate rock and synthetic ammonia, but the usage of
raw materials is slightly different. Most of China's phosphate
fertilizers are used in the agricultural planting field and are an
important driving factor for increasing grain production. They are
mainly applied to products such as corn, vegetables, wheat and rice,
accounting for 22%, 16%, 15% and 14% respectively. In terms of regional
distribution, China's phosphate fertilizer production is mainly
concentrated in Hubei, Guizhou, Yunnan and Sichuan. The total output of
compound fertilizers in these four provinces accounts for more than 70%
of the total compound fertilizer output. In the future, with the
completion of the relocation and transformation of large and
medium-sized enterprises with upstream and downstream advantages, the
output of phosphate fertilizers in Hubei and other provinces is expected
to increase.
Under
the background of environmental protection policies, China's phosphate
fertilizer production capacity has been continuously cleared. In 2023,
the domestic production capacity of monoammonium phosphate was 23.1200
million tons/year, a decrease of 14.37% compared to 27.0000 million
tons/year in 2017; the domestic output of monoammonium phosphate was
10.3876 million tons, with little change year-on-year. In 2023, China's
diammonium phosphate production capacity was 25.1900 million tons/year,
with little change; the domestic output of diammonium phosphate was
12.5866 million tons, a slight decrease year-on-year. Through
supply-side reform to eliminate excess production capacity, the state of
overcapacity in China's phosphate fertilizer supply has been greatly
improved, and the industry capacity utilization rate has increased year
by year. According to data from the China Phosphate and Compound
Fertilizer Industry Association, due to changes in planting structure
and fertilization habits, domestic demand for diammonium phosphate has
decreased. In the future, phosphate fertilizer products will still tilt
towards compound fertilizer varieties.
In
2023, the price trends of the main phosphate fertilizer products,
monoammonium phosphate and diammonium phosphate, were basically the
same, both showing a trend of first falling and then rising. At the
beginning of 2023, affected by the continuous decline in raw material
prices and sluggish market demand, product prices dropped significantly
in the first half of the year. Starting from the second half of the
year, due to the growth in product demand driven by the stocking season
and the low market operating rate, product prices showed a trend of
bottoming out and rebounding. After reaching the highest point in
mid-November 2023, the price of diammonium phosphate remained stable;
due to fluctuations in downstream demand, the price of monoammonium
phosphate fell.
Looking
forward to 2024, according to data statistics from Longzhong
Information, in 2024, the new production capacity of monoammonium
phosphate will be 400,000 tons, and at the same time, 350,000 tons of
production capacity will be cleared. The increase in production capacity
is not significant; the production capacity of diammonium phosphate is
expected to remain stable at the current level. In terms of downstream
demand, the demand for agricultural fertilizers is expected to maintain
rigid and stable growth. Therefore, in 2024, the supply and demand of
phosphate fertilizers are expected to maintain the current level, but
the price of phosphate fertilizers is highly related to the price trend
of raw materials such as phosphate rock. Phosphate rock is a
non-renewable resource. With years of mining, the supply of high-grade
ore is tight, and the price is expected to remain firm. The price of
phosphate fertilizer is expected to remain high and fluctuate.
(3) Potassium fertilizer
Potassium
fertilizer is mainly used in the agricultural field and is applied to
field crops and cash crops. The main purpose is to increase the
absorption of nitrogen and phosphorus elements by crops, thereby
increasing crop yield and improving crop quality. In the past two years,
affected by geopolitical conflicts, food security has received
unprecedented attention from all countries. As a basic fertilizer raw
material for stable grain production and increased yield, the downstream
demand for potassium fertilizer mainly comes from agricultural
planting. In the future, emerging market countries will contribute the
main increment of the global population. The demand for improving land
production efficiency per unit will constitute the core driving force
for the long-term demand growth of potassium fertilizer (3.600, -0.13,
-3.49%).
In
recent years, China's potassium fertilizer production has fluctuated
and increased. In 2023, the output was 10.8813 million tons, a
year-on-year increase of 2.86%. In terms of resources, the distribution
of global potassium resources is uneven and highly concentrated. Among
them, Canada, Belarus and Russia are the three countries with the
highest reserves in the world, accounting for 31.3%, 21.3% and 11.4%
respectively, and together accounting for about 64% of the total global
potassium salt resource reserves; China's reserves account for 10%,
ranking fourth. China's potassium resources are generally scarce, and a
large amount of potassium fertilizer needs to be imported to ensure
domestic supply. The import dependence has always remained between 50%
and 60%. In 2023, China's potassium chloride imports were 11.57 million
tons.
China's
potassium fertilizer production is concentrated in Qinghai and
Xinjiang. In the past five years, China's production capacity of
resource-based potassium fertilizer has remained basically stable,
especially in the past three years, the production capacity has remained
basically unchanged. At present, there are 24 resource-based potassium
fertilizer enterprises in China and about 100 processing potassium
fertilizer enterprises; there are 3 large-scale enterprises with a
production scale of more than 1 million tons (physical quantity), among
which Qinghai Salt Lake Industry Co., Ltd. has a potassium chloride
production capacity of 5 million tons (physical quantity), Golmud Zangge
Potash Fertilizer Co., Ltd. has a potassium chloride production
capacity of 2 million tons (physical quantity), and SDIC Xinjiang
Luobupo Potash Co., Ltd. has a total production capacity of potassium
sulfate and potassium sulfate magnesium of 1.7 million tons (physical
quantity). The three enterprises account for 74% of the total
resource-based production capacity. Chinese potassium fertilizer
enterprises have a high degree of concentration.
Since
2020, countries have attached significantly more importance to food
security. Factors such as a decline in operating rates have also led to a
shortage in potassium fertilizer supply. Coupled with the continuous
increase in shipping costs, etc., it has promoted the demand and price
of potassium fertilizer to gradually rise. Coupled with the sanctions on
Belarusian potassium fertilizer by the European Union and the United
States and the impact of the Russia-Ukraine conflict, the global
potassium fertilizer market price reached a historical high price in the
past 10 years in the first half of 2022. But then from July to November
2022, due to the weak recovery of the global economy, the prices of
global commodities plunged significantly, and potassium fertilizer
entered the off-season. The international market price of potassium
chloride showed a downward trend. It stabilized again in December and
then rose again; throughout 2022, the price trend of potassium
fertilizer in China was basically the same as that in the international
market. In the first half of 2023, the price of potassium fertilizer
continued the downward trend; in the second half of 2023, benefiting
from the growth in downstream demand, the price of potassium fertilizer
bottomed out and rebounded. In the fourth quarter, due to winter
storage, prices fluctuated.
(1) Polyester
Polyester
products can be divided into polyester filament and polyester staple
fiber, among which polyester filament is the main product. According to
public information, since 2017, China's polyester filament production
capacity has continued to expand, and production has maintained an
overall growth trend. Since 2017, the industry capacity increment mainly
comes from several leading enterprises such as Tongkun Group (15.350,
0.63, 4.28%), Xinfengming (15.560, 0.56, 3.73%), Hengyi Petrochemical
(7.640, 0.00, 0.00%), Oriental Shenghong (9.990, -0.04, -0.40%) and
Hengli Petrochemical (16.140, 0.29, 1.83%). At present, the polyester
filament industry has a very high degree of industry concentration. The
capacity of the top six companies in the industry accounts for nearly
70% of the national total capacity. As of the end of 2023, China's
polyester filament production capacity was 51.68 million tons, a
year-on-year increase of 8.05%; polyester filament production was 45.09
million tons, a year-on-year increase of 5.45%; apparent consumption was
36.64 million tons, a year-on-year increase of 22.87%. Although the
overall oversupply market situation in the polyester filament industry
still exists, in 2023, against the background of the recovery of
domestic demand in China and a year-on-year significant increase of
20.99% in polyester exports, polyester filament has been in the process
of destocking. At present, the industry inventory has significantly
decreased compared to the high point in 2022. At the same time, the
operating rate of polyester filament remained high in 2023. The average
annual operating rate of polyester filament exceeded 80%, which was the
highest level since 2017. The operating rates of downstream weaving and
texturing machines of polyester filament increased, orders were
transmitted upward, and the profitability of the polyester filament
industry was gradually restored.
In
terms of sales price, the polyester filament industry is connected to
the petrochemical industry upstream and to the fields of textiles,
clothing, automobiles and other industries downstream. The price
fluctuation of polyester filament is affected by the fluctuation of
upstream raw material prices and the industry supply and demand
structure. In 2023, under the background of the overall recovery of
industry demand but still relatively loose industry supply and demand
structure, the price of polyester filament basically followed the trend
of crude oil prices, rising slightly in the first quarter, falling in
the second quarter, and rising in the third quarter; since October, with
the fluctuating and falling of crude oil prices. As of the end of 2023,
the mainstream market prices of POY, FDY and DTY are about 7,550
yuan/ton, 8,175 yuan/ton and 8,850 yuan/ton respectively, an increase of
300 yuan/ton, 200 yuan/ton and 300 yuan/ton compared with the beginning
of the year. The mainstream market prices show an upward trend, but the
overall price is at a relatively low historical level.
Looking
forward to 2024, according to data from Baichuan Yingfu, the planned
new production capacity of polyester filament in 2024 and 2025 is 2.65
million tons/year and 2.85 million tons/year respectively. Most of them
are capacity expansions of leading enterprises. The overall industry
supply growth rate will decline, the industry supply and demand pattern
will be improved, and the industry concentration will also gradually
increase. The polyester filament industry is expected to enter a
development stage where the strong remain strong. From the demand side,
according to the industry index of textile and apparel of Shenwan
Industry, the current prosperity of the textile and apparel industry is
at a medium to low level in the past 20 years. With the global economic
recovery and the improvement of residents' living standards, industry
demand is expected to gradually improve. However, China's real estate
market is still sluggish and is expected to be difficult to boost the
demand for home textile yarn. Based on the above analysis, in 2024, the
price difference between upstream and downstream of polyester filament
is expected to expand year-on-year, the profitability of enterprises is
expected to improve year-on-year, but the oversupply phenomenon will
still exist, and backward production capacity may continue to be
passively cleared.
(2) Spandex
Spandex
is an elastic fiber. At present, China has become the world's largest
producer and consumer of spandex. With the promotion of the expansion
plans of leading enterprises, the production capacity of the spandex
industry continues to increase. According to data from China Chemical
Fiber Information Network, in 2023, the global spandex production
capacity is about 1.63 million tons; the domestic production capacity is
1.24 million tons, accounting for about 76.07%. In 2023, the net
increase in domestic spandex production capacity was 143,000 tons, an
increase of 13% compared with the end of 2022. Leading spandex
enterprises, through building new production capacity, give play to
their own advantages in technology and scale, squeezing out backward
production capacity. The concentration of the domestic spandex industry
is continuously increasing, the industry's leading effect is obvious,
and the trend of survival of the fittest in the industry is
intensifying. The main manufacturers are Huafeng Chemical (8.340, -0.03,
-0.36%), Xinxiang Chemical Fiber (4.500, -0.15, -3.23%), Hyosung China,
etc. The production capacity of the top five leading enterprises in the
industry accounts for nearly 70%, and the industry concentration is
high.
Since
the fourth quarter of 2021, with the release of new production capacity
and the impact of factors such as the sluggish macro economy making the
market oversupplied as a whole, the high price of spandex has been
adjusted downward. From January to February 2023, the price of spandex
rose slightly. From late March to the end of the year, the overall price
of spandex was in a downward range. As of the end of 2023, according to
the CCFEI price index: the prices of spandex 20D and spandex 40D are
about 34,500 yuan/ton and 30,000 yuan/ton respectively, which are
already at a low level in recent years.
Looking
forward to 2024, from the demand side, spandex is mainly added to
textile and apparel made of synthetic fibers such as polyester, such as
shirts, sportswear, underwear, silk stockings, etc. In 2021, due to the
phased increase in demand for masks and sportswear caused by public
health events, which in turn drove the explosive growth of demand for
spandex products. However, the demand for spandex is highly correlated
with domestic demand for textile and apparel. The demand for spandex has
currently returned to the normal level. From the supply side, since
2021, driven by industry profitability, spandex production capacity has
increased from 868,000 tons in 2021 to 1.24 million tons at the end of
2023. The supply side has increased significantly. At present, the
phenomenon of oversupply in the industry is obvious, and enterprises are
not profitable. In 2024, the spandex industry will still maintain an
oversupply situation.
(3) Viscose fiber
Viscose
fiber can be divided into viscose staple fiber and viscose filament
according to fiber length. Since viscose fiber is often used to replace
cotton for spinning rather than directly used for weaving, viscose
staple fiber accounts for the majority in the product structure. In
2023, the annual output of viscose fiber was 4.168 million tons,
accounting for 86.94%. In terms of the demand structure of viscose
staple fiber, yarn dominates, with a demand as high as 90%. The rest is
non-woven fabric. Yarn includes rayon yarn, blended yarn, etc. The end
is mainly used in clothing, home textiles and other fields.
Due
to the overcapacity expansion in the early stage and the sluggish
downstream demand in the viscose staple fiber industry, at the same
time, environmental protection issues such as "three wastes" are
becoming increasingly prominent. Enterprises' annual investment in
environmental protection is increasing year by year. Some small and
medium-sized enterprises suffer serious losses. The operating rate
reaches a historical low or even exits production. The production
capacity is gradually cleared. Since 2021, there has been almost no
capacity expansion in the industry. Leading enterprises have increased
some production capacity through their own capacity expansion and
industry mergers and acquisitions. The industry concentration has been
greatly improved. The production capacity of the top three companies in
the industry accounts for nearly 70% of the national total capacity.
After experiencing capacity reshuffle, the current pattern of the
viscose staple fiber industry has been relatively stable, mainly
concentrated in leading enterprises such as Sateri, Zhongtai Chemical
(4.920, -0.01, -0.20%), and Sanyou Chemical (5.690, -0.01, -0.18%). In
2023, the capacity utilization rate of viscose staple fiber is about
82.5%, an increase of 9.9 percentage points compared with last year.
Since March 2023, the operating load rate of the viscose staple fiber
industry has increased to a relatively high level.
In
2023, the price of viscose staple fiber was relatively stable in the
first half of the year. In the second half of the year, the profit of
the main downstream rayon yarn of viscose staple fiber was poor, and the
market price of viscose staple fiber was lowered. The price of viscose
staple fiber fell to the lowest point of the year. Then, supported by
low inventory and rising costs, it rose to the highest point of the
year. Finally, it entered the off-season of demand, and the price fell
again. The price of viscose staple fiber fluctuated narrowly between
12,400 yuan/ton and 13,350 yuan/ton throughout the year. As of the end
of 2023, the price of viscose staple fiber was 12,600 yuan/ton, a slight
decrease compared with the beginning of the year.
Looking
forward to 2024, after the rapid expansion period from 2017 to 2020 of
viscose fiber, the industry operating rate from 2018 to 2022 was lower
than 80%. In 2023, with the improvement of downstream demand, the
profitability of viscose fiber gradually recovered from the bottom. Due
to the obvious capacity expansion in the early stage, the industry will
still be in the stage of digesting capacity in 2024. The phenomenon of
oversupply in the industry will still continue in the short term.
However, considering the gradual recovery of downstream terminal demand
such as textile and apparel, the prosperity of the viscose fiber
industry is expected to gradually pick up.
Other chemical segmented industries
In
addition to the above major chemical classifications, the chemical
industry also involves segmented industries such as synthetic resins and
fine and specialty chemicals. Representative varieties of synthetic
resins include five major synthetic resins: polyethylene, polypropylene,
polyvinyl chloride, polystyrene and ABS; fine and specialty chemicals
usually refer to chemical products with specific application functions,
intensive technology, strong commerciality and high added value. The
following focuses on analyzing the segmented industries of polyolefin
and rubber additives.
(1) Polyolefin (polypropylene, polyethylene)
The
supply pattern of general products in China's polyolefin industry is
weak. In 2024, China's polyolefin is still in a capacity expansion
cycle, further limiting product prices and operating rates, and
enterprises have limited profit margins. However, there is still a gap
in high-end polyolefin products. In the future, China's polypropylene
industry needs to continuously expand exports and increase research and
development and production efforts for high-end products.
Since
2010, the global polyolefin production capacity has increased from 150
million tons/year to 245 million tons/year in 2022, with a compound
annual growth rate of 4.2%. In terms of global capacity growth rate, the
growth of global polyolefin capacity is mainly affected by the ethane
cracking cycle in the United States from 2016 to 2018 and the large
refining and cracking cycle of light hydrocarbons in China since 2020;
since 2020, with the gradual completion and commissioning of projects in
China's seven major petrochemical industry bases and the significant
increase in the supply of light polyolefin raw materials (ethane,
propane) brought about by the shale oil revolution in the United States,
domestic polyolefin production capacity has increased significantly.
From
2015 to 2019, the average growth rate of China's polyolefin production
capacity was only about 5%. Starting from 2020, a large number of
refining-chemical integration projects have been put into production,
and most of these projects are equipped with downstream PE devices. The
continuous increase in new production capacity has an impact on supply.
As of the end of 2023, China's polyolefin production capacity is 69.95
million tons/year, an increase of 6.47 million tons/year compared with
the end of the previous year; the output is 59.64 million tons, and the
industry capacity utilization rate is about 85%; the apparent
consumption of polyolefin is 75.05 million tons, a year-on-year increase
of 7.1%. The surplus of general products in China's polyolefin industry
has led to a gradual decline in the industry operating rate since 2020.
However, there is still a gap in high-end polyolefin products. In 2023,
the import volume of polyolefin is 13.44 million tons.
In
terms of price, the price of polyolefin as a whole fluctuated and
declined narrowly. In 2023, the global economic growth rate slowed down,
overseas demand was relatively weak, especially in Europe and the
United States. At the same time, China's polyolefin is still in a period
of concentrated expansion, and the supply is generally loose. The price
of polyethylene (PE) in China fluctuated narrowly, with an average
annual price of 8,511 yuan/ton, a year-on-year decrease of 9.40%; the
average price of polypropylene drawing was 7,618 yuan/ton, a
year-on-year decrease of 9.63%. In 2023, the overall industry profit of
polypropylene was poor, and oil-based polypropylene and propane
dehydrogenation to polypropylene (PDH) all suffered losses to varying
degrees.
Looking
forward to 2024, the growth rate of polyolefin production capacity is
still relatively high, and the supply and demand pattern of general
polyolefin products is still weak. In 2024, China's polyolefin is still
in a capacity expansion cycle, further limiting product prices and
operating rates, and enterprises have limited profit margins. There is
still a gap in high-end products. In the future, China's polypropylene
industry needs to continuously expand exports and increase research and
development and production efforts for high-end products. Benchmarking
products with global competitiveness and gradually replacing imports,
continuously expanding polypropylene exports to resolve the pressure of
oversupply.
(2) Rubber additives
In
2023, the significant year-on-year growth in China's tire production
drove the total output and export volume of rubber additives to increase
year-on-year. However, product prices and sales revenue decreased
slightly year-on-year. In the future, the industry concentration is
expected to increase.
The
rubber additive industry is a branch of the fine chemical industry.
With the continuous development and expansion of the tire industry and
the completion of some rubber additive projects, the output of China's
rubber additive industry has maintained growth, and its share in the
global rubber additive market has increased year by year. China has
become the world's major producer and supplier of rubber additives.
According to statistics and estimates by the Rubber Additives
Specialized Committee of the China Rubber Industry Association, domestic
rubber additive production accounted for about 76% of the global total
in 2022.
In
2023, the total output and export volume of China's rubber additives
increased year-on-year, but product prices and sales revenue decreased
year-on-year. According to statistics from the Rubber Additives
Professional Committee of the China Rubber Industry Association, in
2023, the total output of rubber additives in China was 1.4986 million
tons, a year-on-year increase of 9%; the export volume was 402,600 tons,
a year-on-year increase of 2.2%, mainly due to the year-on-year
improvement of China's logistics prosperity index, which led to a
year-on-year increase of 17.44% in tire production. However, in 2023,
the prices of high-performance rubber additive products declined,
dragging down the overall income of the industry. In 2023, the
cumulative industrial output value of China's rubber additive industry
was 31.568 billion yuan, a year-on-year decrease of 2.7%; sales revenue
was 31.34 billion yuan, a year-on-year decrease of 0.3%.
According
to the "Guiding Outline for the '14th Five-Year' Development Plan of
the Rubber Industry" released by the China Rubber Industry Association
in November 2020, the predicted production target of rubber additives
during the "14th Five-Year Plan" is 1.73 million tons, and the planned
goal is that "the development speed of the rubber additive industry
averages 5.7% per year"; industry concentration (the ratio of sales
revenue of the top ten enterprises to the total industry) ≥75%, of which
there are ≥2 enterprises with sales revenue of more than 3 billion yuan
and ≥4 enterprises with sales revenue of more than 2 billion yuan. In
the future, the industry concentration is expected to increase.
III. Industry outlook
In
the short term, on the cost side, the price centers of crude oil and
coal are expected to decline year-on-year in 2024, and the cost pressure
on the chemical industry may be